Plastic Injection Molding Manufacturer

August 31, 2010

Choose Your Plastic Products with Care

Filed under: Plastic Injection Molding — Tags: , , , — Rolf @ 3:13 am

People of a certain generation remember when a neighbor whispered a hot tip into the Graduate’s ear, “Plastics.” That was a reflection of the 1960′s excitement over the material that promised to revolutionize manufacturing, industry and household living.


To a large part, that prediction came true. It’s hard to imagine daily life without plastic. I type on my Think Pad made of light and durable plastic; plastic medical instruments, building materials, automobile parts, cell phones, toys and tools make things in America affordable, convenient and portable. A world without plastic is almost unimaginable.


Environmental Impacts

As the cost of oil rises, it’s perhaps time to take a closer look at how and why we use plastic products – and what impact the disposal of plastic items has on an environment we now recognize is in peril. It is difficult to measure how much of oil drilled and shipped to refineries is used in the production of plastic. One estimate is a low as 4 percent and energy experts doubt that, should demand for plastic diminish, there would be less drilling and production of oil.


Once crude oil and natural gas are shipped to refineries, they are separated into many categories of petrochemicals. Some of the ethane and propane are siphoned off for use in the making of plastic pellets – the raw material that’s sent to manufacturers of plastic products. It appears that a significant environmental impact of the plastics industry is in production, transportation and disposal of products. In these activities, the use of gas is significant.


Despite outreach efforts by the EPA and many environmental groups, the recycling of plastic bottles – particularly those made with polyethylene terephthalate (PET) – is abysmal. Up to 80 percent of PET beverage bottles end up in landfills where they take 1,000 years to degrade. The same is true of the over-abundant plastic wrapping used on many products – from small toys and cosmetics entombed in many square inches of plastic to electronics and larger items.


More Product, Less Package

The EPA is a strong proponent of packaging that minimizes the use of plastic. Some industries have responded. For example, CD’s and DVD’s once came encased in lots of plastic packaging. Now, the outer packaging has been eliminated or is removed and reused after a sale.


Unfortunately, as one industry seems to get the message, another does not. The popularity of bottled and flavored waters in PET containers has taken the world by storm. We already know the majority of these plastic bottles are left to degrade and pollute natural environments for millennia. But, even when people are conscientious recyclers, the energy needed to transport and transform plastic into new materials takes its own toll on the environment.


Governments and municipalities have done their best to educate people about the benefits of recycling plastic containers – and suggested using alternatives to plastic. These environmental concerns have not been heard by an industry that makes billions from pouring water into plastic bottles or encasing tiny products in massive plastic packaging.


It seems up to the consumer to send a message by making smart choices about which plastic products to purchase and use. People can start by developing new habits – such as purchasing a personal water bottle that’s made of lightweight metal. Lots of bottled water is actually no more than tap water, some treated, some not. Households can be equipped with a variety of water filters if the tap water is unpalatable. Water filters cost a fraction of bottled water and is under EPA quality control.


Plastic Benefits Abound

Clearly, plastic contributes greatly to the convenience and efficiency of daily life. For example, massive water storage tanks – above and below ground – are often made of durable plastic that serve their purpose for decades when other materials crack and rust. Our cars are made from a variety of molded plastic parts that make them lighter and more fuel efficient. Since 1988, the average passenger car has lost about 145 pounds, saving about 21 million barrels of oil. Plastic components help us explore outer space and examine the microscopic building blocks of life.


Our households are switched on by plastic. It’s insulating and thermal properties keep electrical systems in our homes safe. The plastic interior of our refrigerators cover plastic insulating foam that saves up to 30% of energy costs.


Consumer Purchasing Power

It’s clear that plastic is an essential building block of modern life. But, it’s up to consumers to use this manmade resource wisely. On one hand, plastic creates efficiency and savings and can help preserve our natural environment while on the other it can be an instrument of destruction. Thoughtful people will discern the difference and choose alternatives to beverages in plastic bottles and items with more plastic packaging than product. They’ll use plastic products that are durable and not designed to be discarded.


Granted, kicking the plastic throw-away habit probably won’t impact the price at the gas pump. But, it will send a message to product manufacturers that Americans can, through purchasing power, support positive change that benefits the planet’s future.

Visit us to learn more about whether our rotational molding and roto molding products are right for your business.

August 23, 2010

Mold Standard Parts Of China’s Major Industries Will Develop In Three Direction

Filed under: Plastic Injection Molding — Tags: , , , , , , , — Rolf @ 2:57 am

   China mold products become increasingly large, and precision will be getting higher and higher. 10 years ago, precision mold precision is generally 5μm, now stands at 2 ~ 3μm.

   Soon, 1μm precision molds will be available. With the miniaturization of components and precision requirements increase, and some mold machining precision tolerance requires the following in the 1μm, which requires the development of super-finishing industry to further develop our multi-mold composite mold, a set of multi-functional addition to stamping die forming part , but also shoulder layers, tapping, riveting, and assembly tasks such as locking.

Through this multi-functional out of the mold is no longer produced bulk parts, but the bulk of the components, such as contact with the bearing components, a variety of small motors, electrical and instrumentation of the core components. Multi-color and multi-material plastic molding mold will also have rapid development. This reduces the production mold cycle, the future will be developed in different areas and applications.

   With the growing popularization and application of hot runner technology, hot runner molds in the plastic mold will gradually increase the proportion. Use of hot runner technology, the mold can improve productivity and quality of workpiece, and can greatly save workpieces of raw materials, the application of this technology has developed very rapidly in foreign countries has been very common.

Mold has also been internal heat production, some companies has reached about 30%, but, in general, the proportion is too low, yet to be developed. With the plastic molding process of continuous improvement and development of mold and adapt to the high-pressure gas-assisted injection molding process will follow the development of mold.

   Die proportion of die-casting mold industry will continue to increase. As the vehicles and lightweight motor and other products to develop in the direction of the die-casting mold numbers, the longevity and complexity of the ever-increasing demands will be presented. Along with the plastic on behalf of the steel, plastic and wooden parts of the development and product precision and complexity of the continuous improvement, the proportion of plastic mold will continue to improve its accuracy and complexity will also be along with a corresponding increase.

   Mold standard parts of the applications will be increasingly wide range of standard die and mold standard parts of the applications can significantly affect the mold manufacturing cycle. The use of mold standard parts can not only shorten the mold manufacturing cycle, but also to improve quality and reduce mold mold manufacturing costs. At the same time, rapid economic mold enjoy broad prospects. Because people asked mold production cycle as short as possible, so rapid economic development of mold has drawn increasing attention.

   Such as the development of various superplastic materials, to produce mold; use epoxy, polyester, or in which the filling of metal, glass and other materials to enhance production of simple mold. Such mold manufacturing process is simple, precision, easy to control, less shrinkage, low price, a higher life expectancy.

Can also be covered with cement, plastic mold making cars. ,The low melting point alloy mold, mold spray, electric molds, precision molds, stack mold, Plastic mold ceramic modeling and the use of light and heat curing rubber molds and other low-cost, rapid manufacturing will be further development of rapid economic mold. Fast Modular frame, quick-change red top will also be growing. Another use of computer control and mechanical hand-operated quick change die equipment, quick tryout plant technology will be developed and improved.

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August 14, 2010

Moulder cutting custom molding – BENEDICT MILLWORKS

Filed under: plastics manufacturing — Tags: , , , , — Rolf @ 6:20 am


benedictmillworks.com Benedict Millworks, a custom millwork company shows how their custom molding is made with the use of their Moulder.

Convert waste plastic into Diesel

Filed under: Plastic Injection Molding — Tags: , , , — Rolf @ 5:27 am


Attention SMEs / Plastic manufacturers / Paper Mill Owners. Make millions from garbage. Most ideal project for SMEs. Convert waste plastic into diesel. 2006 European Environmental Press Award Winner. Zero pollution. Consultancy available. Details www.xybernetizen.com

Deltron Enables Leading U.S. Skateboard Manufacturer to Go Green

Filed under: Plastic Injection Molding — Tags: , , — Rolf @ 2:57 am

Deltron Enables Leading U.S. Skateboard Manufacturer to Go Green
GARDEN GROVE, Calif.—-Deltron, Inc. today announced that its Elasco, Inc. manufacturing subsidiary has enabled Sector 9, a leading manufacturer of skateboards and apparel, to go green by supplying eco-friendly skateboard wheels.

Read more on Business Wire via Yahoo! Finance

August 12, 2010

how to figure out how many parts fit in what size box?

Filed under: Plastic Injection Molding — Tags: , , — Rolf @ 2:57 am

For my work, we make small plastic parts. I am trying to see if there is a calculator online or a formula that I can use to calculate how many parts would fit into what size box.
For example, if a part weighs .5 ounces and it is 1″ by 2″ by 1/4″ thick, if I can’t have a box that weighs more than 40 pounds, what would be my choices of box dimensions.
Anyone know of a way to do this?

August 11, 2010

Chinese moulder to go public on US stock exchange

Filed under: plastics manufacturing — Tags: , — Rolf @ 3:26 am

Chinese moulder to go public on US stock exchange
Hong Kong-based electronics injection moulder Plastec International Holdings will go public on a US stock exchange following a $73.4m deal with a Cayman Islands-based holding company.

Read more on Plastics and Rubber Weekly

August 5, 2010

Gear Manufacturing & Custom Molding

Filed under: plastics manufacturing — Tags: , , , — Rolf @ 6:16 am


Jrlon – Experts in the Molding, Machining, Bonding and Coating of Fluoropolymers

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